Excavator

From Wikipedia, the free encyclopedia

Excavators are heavy construction equipment consisting of a boom, stick, bucket and cab on
a rotating platform (known as the "house"). The house sits atop an undercarriage with
tracks or wheels. A cable-operated excavator uses winches and steel ropes to accomplish the
movements. They are a natural progression from the steam shovels and often called power shovels.
 All movement and functions of a hydraulic excavator are accomplished through the use of hydrauli
c fluid, with hydraulic cylinders and hydraulic motors. Due to the linear actuation of hydraulic
cylinders, their mode of operation is fundamentally different from cable-operated excavators.

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Excavators are also called diggersJCBs (a proprietary name, in an example of a generic
 trademark), mechanical shovels, or 360-degree excavators (sometimes abbreviated simply to
 360). Tracked excavators are sometimes called "trackhoes" by analogy to the backhoe. In the UK,
wheeled excavators are sometimes known as "rubber ducks."[1][2]


Excavators are used in many ways:


Excavators come in a wide variety of sizes. The smaller ones are called mini or compact excavators.
 Caterpillar's smallest mini-excavator weighs 2,060 pounds (930 kg) and has 13 hp; their largest
model is the largest excavator available (formally the Orenstein & Koppel RH400) the CAT 6090, it
weighs in excess of 2,160,510 pounds (979,990 kg), has 4500 hp and has a bucket size of around 52.0 m³
 depending on bucket fitted.
Engines in excavators drive hydraulic pumps; there are usually 3 pumps: the two main pumps are for
supplying oil at high pressure (up to 5000 psi) for the rams, swing motor, track motors, and accessories,
 and the third is a lower pressure (700 psi) pump for Pilot Control, this circuit used for the control
of the spool valves, this allows for a reduced effort required when operating the controls.
The two main sections of an excavator are the undercarriage and the house. The undercarriage includes
the blade (if fitted), tracks, track frame, and final drives, which have a hydraulic motor and gearing
providing the drive to the individual tracks, and the house includes the operator cab, counterweight,
engine, fuel and hydraulic oil tanks. The house attaches to the undercarriage by way of a center pin,
 allowing the machine to slew 360° unhindered.
The main boom attaches to the house, and can be one of several different configurations:
  • Most are mono booms: these have no movement apart from straight up and down.
  • Some others have a knuckle boom which can also move left and right in line with the machine.
  • Another option is a hinge at the base of the boom allowing it to hydraulically pivot up to 180°
  •  independent to the house; however, this is generally available only to compact excavators.
  • There are also triple-articulated booms (TAB).
Attached to the end of the boom is the stick (or dipper arm). The stick provides the digging force
 needed to pull the bucket through the ground. The stick length is optional depending whether reach
(longer stick) or break-out power (shorter stick) is required.
On the end of the stick is usually a bucket. A wide, large capacity (mud) bucket with a straight
cutting edge is used for cleanup and levelling or where the material to be dug is soft, and teeth
are not required. A general purpose (GP) bucket is generally smaller, stronger, and has hardened
side cutters and teeth used to break through hard ground and rocks. Buckets have numerous shapes
and sizes for various applications. There are also many other attachments which are available to
be attached to the excavator for boring, ripping, crushing, cutting, lifting, etc.
Before the 1990s, all excavators had a long or conventional counterweight that hung off the rear
of the machine to provide more digging force and lifting capacity. This became a nuisance when
working in confined areas. In 1993 Yanmar launched the world's first Zero Tail Swing excavator,
 which allows the counterweight to stay inside the width of the tracks as it slews, thus being
safer and more user friendly when used in a confined space. This type of machine is now widely
used throughout the world.
There are two main types of "Control" configuration generally use in excavators to control the
boom and bucket, both of which spread the four main digging controls between two x-y joysticks.
This allows a skilled operator to control all four functions simultaneously. The most popular
configuration in the US is the SAE controls configuration while in other parts of the world, the
ISO control configuration is more common. Some manufacturers such as Takeuchi have switches that
allow the operator to select which control configuration to use.



[
edit]Hydraulic excavator capabilities have expanded far beyond excavation tasks with buckets. With the
advent of hydraulic-powered attachments such as a breaker, a grapple or anauger, the excavator is
 frequently used in many applications other than excavation. Many excavators feature a quick 
coupler for simplified attachment mounting, increasing the machine's utilization on the jobsite.
Excavators are usually employed together with loaders and bulldozers. Most wheeled, compact and
some medium-sized (11 to 18-tonne) excavators have a backfill (or dozer) blade. This is a horizontal
 bulldozer-like blade attached to the undercarriage and is used for levelling and pushing removed
 material back into a hole.

Notable manufacturers


Types of excavator
Other

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